Robotic Repairs

Automated Composite Repairs

Islamabad
Education

Education

Summary

The idea for which the business case is being made is the product ACIRR: Automated Composite Inspection and Repair Robot, an idea developed by the engineering students of Robotic Repairs. The purpose of this product is to replace the manual repair process that most companies use to perform composite repairs. The steps of a composite repair are: scanning the damaged part, assess the damage on the part, design the repair, perform the material removal according to the repair design and manufacture and put the repair patch on the damaged part. All of these steps are performed manually by companies, making composite repairs a slow imperfect process. Robotic Repairs believes that this process can be greatly improved by automating the process, leading to faster and consistent repairs (which cannot be achieved by the manual process because manually, consistency is impossible). ACIRR is a robot capable of performing the steps that take the most time of the repair process: automatic NDI scanning, automatic repair design and automatic damage removal. With ACIRR, companies will be able to perform faster and consistant repairs in composite materials, leading to less down-time of parts, no training to perform the repairs required and thus, producing major savings to companies that use ACIRR. Robotic Repairs will focus on implementing ACIRR in two markets: aviation and wind turbines, because these are the markets who use composite materials the most. Following the business model, the technical analysis has been performed and Robotic Repairs has found that, despite several similar products being out in the market already, none of them have the same value proposition as ACIRR. To be able to know the needs of the markets that were targeted, several surveys and interviews were conducted by the team. With these, it was found that ACIRR would solve a big problem of the aviation market because composite repairs are a big problem in that market at the moment. Video: https://vimeo.com/335414253

Details

I'm an international student currently studying Aeronautical Engineering in Delft, Nederlands. During my minor 'engineering entrepreneurship' our team proposed a solution to fully automate the composite repair process. I'm planning to move back to Pakistan and want to continue with this project as there's demand for this automation. The idea for which the business case is being made is the product ACIRR: Automated Composite Inspection and Repair Robot, an idea developed by the engineering students of Robotic Repairs. The purpose of this product is to replace the manual repair process that most companies use to perform composite repairs. The steps of a composite repair are: scanning the damaged part, assess the damage on the part, design the repair, perform the material removal according to the repair design and manufacture and put the repair patch on the damaged part. All of these steps are performed manually by companies, making composite repairs a slow imperfect process. Robotic Repairs believes that this process can be greatly improved by automating the process, leading to faster and consistent repairs (which cannot be achieved by the manual process because manually, consistency is impossible). ACIRR is a robot capable of performing the steps that take the most time of the repair process: automatic NDI scanning, automatic repair design and automatic damage removal. With ACIRR, companies will be able to perform faster and consistant repairs in composite materials, leading to less down-time of parts, no training to perform the repairs required and thus, producing major savings to companies that use ACIRR. Robotic Repairs will focus on implementing ACIRR in two markets: aviation and wind turbines, because these are the markets who use composite materials the most. Following the business model, the technical analysis has been performed and Robotic Repairs has found that, despite several similar products being out in the market already, none of them have the same value proposition as ACIRR. To be able to know the needs of the markets that were targeted, several surveys and interviews were conducted by the team. With these, it was found that ACIRR would solve a big problem of the aviation market because composite repairs are a big problem in that market at the moment.

Interests

Education/Creative, Technology

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